Stability Analysis in Face Milling Operations, Part 1: Theory of Stability Lobe Prediction

Author:

Jensen S. A.1,Shin Y. C.1

Affiliation:

1. School of Mechanical Engineering, Purdue University, West Lafayette, IN 47907

Abstract

This paper involves development of an algorithm to predict stability lobes in face milling operation. The modeling is based on frequency domain analysis and is an extension of Budak and Altintas to a three dimensional case. It considers the effects of insert and cutter geometry, cutting conditions, process nonlinearity, entry and exit angles and the fully dimensional structural dynamics of both the machine tool and workpiece, including axial dynamics which are often neglected by many researchers. In addition, the predictive capability of stability lobes by the presented models is compared with those results obtained by time domain simulations.

Publisher

ASME International

Subject

Industrial and Manufacturing Engineering,Computer Science Applications,Mechanical Engineering,Control and Systems Engineering

Reference22 articles.

1. Arnold, R. N., “The Mechanism of Tool Vibration in the Cutting of Steel,” Proceedings, Institution of Mechanical Engineers, pp. 154, 1946.

2. Altintas Y. , and SpenceA., “End Milling Force Algorithms for CAD Systems,” Annals of the C.I.R.P., Vol. 40, pp. 31–34, January, 1991.

3. Budak, E., and Altintas, Y., “Analytical Prediction of Chatter Stability in Milling: Part I General Formulation,” Proceedings of the ASME Dynamic Systems and Control Division, Vol. 57–1, pp. 545–556, 1995.

4. Budak, E., and Altintas, Y., “Analytical Prediction of Chatter Stability in Milling: Part II Aplication of the General Formulation to Common Milling Systems,” Proceedings of the ASME Dynamic Systems and Control Division, Vol. 57–1, pp. 557–565, 1995.

5. DeVor, R. E., Kline, W. A., and Zdeblick, W. J., “A Mechanistic Model for the Force System in End Milling with Application to Machining Airframe Structures,” Proceedings of the 8th NAMRC, pp. 297–303, May, 1980.

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