Smoothed Particle Hydrodynamics Simulation of Oil-Jet Gear Interaction1

Author:

Keller Marc C.1,Braun Samuel2,Wieth Lars3,Chaussonnet Geoffroy4,Dauch Thilo F.5,Koch Rainer6,Schwitzke Corina7,Bauer Hans-Jörg8

Affiliation:

1. Institute of Thermal Turbomachinery,Karlsruhe Institute of Technology (KIT),Kaiserstr. 12, D-76131 Karlsruhe, Germanye-mail: marc.keller@kit.edu

2. Institute of Thermal Turbomachinery,Karlsruhe Institute of Technology (KIT),Kaiserstr. 12, D-76131 Karlsruhe, Germanye-mail: samuel.braun@kit.edu

3. Institute of Thermal Turbomachinery,Karlsruhe Institute of Technology (KIT),Kaiserstr. 12, D-76131 Karlsruhe, Germanye-mail: lars.wieth@kit.edu

4. Institute of Thermal Turbomachinery,Karlsruhe Institute of Technology (KIT),Kaiserstr. 12, D-76131 Karlsruhe, Germanye-mail: geoffroy.chaussonnet@kit.edu

5. Institute of Thermal Turbomachinery,Karlsruhe Institute of Technology (KIT),Kaiserstr. 12, D-76131 Karlsruhe, Germanye-mail: thilo.dauch@kit.edu

6. Institute of Thermal Turbomachinery,Karlsruhe Institute of Technology (KIT),Kaiserstr. 12, D-76131 Karlsruhe, Germanye-mail: rainer.koch@kit.edu

7. Institute of Thermal Turbomachinery,Karlsruhe Institute of Technology (KIT),Kaiserstr. 12, D-76131 Karlsruhe, Germanye-mail: corina.schwitzke@kit.edu

8. Institute of Thermal Turbomachinery,Karlsruhe Institute of Technology (KIT),Kaiserstr. 12, D-76131 Karlsruhe, Germanye-mail: hans-joerg.bauer@kit.edu

Abstract

Abstract In this paper, the complex two-phase flow during oil-jet impingement on a rotating spur gear is investigated using the meshless smoothed particle hydrodynamics (SPH) method. On the basis of a two-dimensional setup, a comparison of single-phase SPH to multiphase SPH simulations and the application of the volume of fluid method is drawn. The results of the different approaches are compared regarding the predicted flow phenomenology and computational effort. It is shown that the application of single-phase SPH is justified and that this approach is superior in computational time, enabling faster simulations. In the next step, a three-dimensional single-phase SPH setup is exploited to predict the flow phenomena during the impingement of an oil-jet on a spur gear for three different jet inclination angles. The oil’s flow phenomenology is described and the obtained resistance torque is presented. Thereby, a significant effect of the inclination angle on the oil spreading and splashing process as well as the resistance torque is identified.

Funder

Bundesministerium für Wirtschaft und Energie

Publisher

ASME International

Subject

Surfaces, Coatings and Films,Surfaces and Interfaces,Mechanical Engineering,Mechanics of Materials

Reference38 articles.

1. Smoothed Particle Hydrodynamics Simulation of Oil-Jet Gear Interaction;Keller,2017

2. Study of Lubricant Jet Flow Phenomena in Spur Gears;Akin;ASME J. Lubr. Tech.,1975

3. Study of Lubricant Jet Flow Phenomena in Spur Gears—Out of Mesh Condition;Townsend;ASME J. Mech. Des.,1978

4. Schober, H. , 1983, “Untersuchungen zur Einspritzschmierung der Stirnradgetriebe,” Ph.D thesis, Institut für Maschinenkonstruktion und Getriebebau, Universität Stuttgart, Stuttgart, Germany.

5. High Speed Visualizations of Oil Jet Lubrication for Aero-Engine Gearboxes;Massini,2016

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