Study on the application amount optimization of water-based friction modifier based on field experiments

Author:

WU Bingnan1,LI Jiaxin1,ZHANG Shuyue12,SHI Lubing13,DING Haohao12,LIN Qiang12,WANG Wenjian12ORCID,GUO Jun1,ZHOU Zhongrong12,LEWIS Roger4ORCID,ZHOU Jianhua5

Affiliation:

1. Tribology Research Institute, State Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu, China

2. Mechanical Industry Key Laboratory of Damage Mechanism and Protection Technology for High-speed Friction Pairs, Southwest Jiaotong University, Chengdu, China

3. Zhengzhou Research Institute of Mechanical Engineering Co., Ltd., Zhengzhou, China

4. Department of Mechanical Engineering, The University of Sheffield, Sheffield, UK

5. Research and Development Center of Wuhan Iron and Steel Co., Ltd., Baosteel Central Research Institute, Wuhan, China

Abstract

The utilization of friction modifiers (FMs) can reduce the adhesion coefficient of the top-of-rail to a moderate level, yielding a series of benefits. In this study, the influence of the FM application amount on the adhesion coefficient, noise, and braking distance was explored under field conditions. Results showed that when the FM application amount exceeded threshold values, the braking distance of the locomotive was greatly extended and the friction control performance of FM reached saturation. The FM application amount and application frequency were put forward through a simplified calculation process, which gave values of 0.33 mL/axle and 10axles/application, respectively. These application parameters achieve the desired intermediate friction level along with appropriate reductions in the noise and the lateral force.

Funder

National Natural Science Foundation of China

Open project of State Key Laboratory of Performance Monitoring and Protecting of Rail Transit Infrastructure, East China Jiaotong University

Research Fund of CRRC Corporation Limited

Publisher

SAGE Publications

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