Strip Casting of Al-25%Si-4%Mg Using Unequal Diameter Twin Roll Caster Equipped with Steel Rolls

Author:

Haga Toshio1,Ochi Hiizu2,Fuse Hiroshi1,Watari Hisaki3,Nishida Shinichi4

Affiliation:

1. Osaka Institute of Technology

2. Osaka Institute of Technoligy

3. Tokyo Denki University

4. Gunma University

Abstract

Strip casting of Al–25%Si was tested using an unequal-diameter twin-roll caster equipped with steel rolls. To increase the cooling ability, the shell thickness was decreased to 6 mm. The solidification length was 180 mm to solidify Al–25%Si, which has large latent heat. 4% Mg was added to Al–25%Si to prevent the strip sticking to the roll without using parting material. A grooved roll was adopted for the upper roll to prevent solidification shrinkage and strip cracking during rolling. Al–25%Si–4%Mg strip could be cast at a roll speed of 10 m/min by these enhancements. The as-cast strip could be hot rolled down to 1 mm. A cross section of the strip was investigated using optical microscopy, and the primary Si and eutectic Si were found to be very fine.

Publisher

Trans Tech Publications Ltd

Reference10 articles.

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3. S.Hamers, D.Smith, C.Romanowski, G.Yildizbayrak, B.Taraglio, Twin roll casting of aluminum at 2.5mm gauge. Production experience and process improvement, Light Met. (1999)931-937.

4. P.Y. Menet, R.Cayol, J.Moriceau, Pechiney Jumbo 3CM 'TM' start-up of the Neu-Brisach thin strip caster, Light Met. (1997) 753-756.

5. O.Daland, A.B. Espedal, M.L. Nedreberg, I.Alvestad, Thin gage twin-roll casting, process capabilities and product quality, Light Met. (1997) 745-752.

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