Ultrasonic complex vibration source equipped with a step horn with a welding tip and its welding characteristics

Abstract

Abstract We have developed a different type of ultrasonic complex vibration source that can generate planar vibrations. The ultrasonic complex vibration source is equipped with a step horn with a hollow part that incorporates a welding chip to improve practicality for industrial applications. The hollow portion in the step horn attached to the ultrasonic complex vibration source enables the adjustment of the longitudinal and torsional vibration amplitude. In this work, we performed finite element method analysis to develop the ultrasonic complex vibration source equipped with a step horn containing a hollow part and a welding tip. The ultrasonic complex vibration source was manufactured and the vibration characteristics and welding properties were measured. The same welding strength was obtained under similar experimental conditions to conventional ultrasonic complex vibration sources. Our results demonstrate that ultrasonic complex vibration sources can be miniaturized and are practically useful.