Co-effect of hydrophobicity and cavities on flow characteristics at microscale

Abstract

Flowing characteristics of drag reduction are experimentally and numerically investigated with a combination of hydrophobic coating and various cavities in polydimethylsiloxane microchannels. Two typical types of cavities with different geometrical parameters, rectangular and triangular, are studied with a wide range of Reynolds numbers from 0 to 300. A promising hydrophobic processing method is proposed based on a comprehensive performance on surface morphology, water repellency, and structural distortion. In this method, hydrofluoric acid (40 wt. %) is adopted and the corrosion time is set to 5 min. The velocity field and streamlines are acquired by the micro-particle image velocimetry system and numerical models to explain the flow patterns in particular. The slip length is measured as 13.38 μm in the hydrophobic straight channel. For rectangular cavities, the drag reduction rate reaches nearly 14.1% under no-slip condition and 33.2% under slip condition. A critical turning point of the co-effect is found by numerical results when the slip length is about 15 μm, which is also determined by the cavities. The convergent and divergent angles of triangular cavities play a critical role in the pressure drop due to the competition of the vortex and flow impingement. A nonlinear model is developed based on the numerical results to predict Poiseuille number with the relevant important variables for a two-dimensional microchannel. Our results reveal the fundamental physics of flowing characteristics with the co-design of hydrophobicity and microstructures, predicting a composite design method for widespread applications in microfluids.