New Insights into the Ingot Breakdown Mechanism of Near-β Titanium Alloy: An Orientation-Driven Perspective

Abstract

The ingot breakdown behavior of a typical near-β titanium alloy, Ti-55511, was investigated by various multi-pass upsetting processes. Particular emphasis was placed on the breakdown mechanism of the ultra-large β grains. The results showed that the upsetting far above the β-transus yielded uniform and refined macrostructure with relatively coarse grain size. In contrast, subtransus deformation within the (α + β) dual-phase field caused severe strain localization and macroscale shear bands. It was found that the static recrystallization during the post-deformation annealing was determined by the preferential grain orientations, which were closely related to the processing conditions. During β-working, the stable <001>-oriented grains were predominant and fragmentized mainly via a so-called “low-angle grain boundary merging” mechanism, even under a fairly low deformation. However, the vast <001> grain area was unbeneficial for microstructural conversion since it provided minor nucleation sites for the subsequent annealing. In contrast, the α/β-working produced the majority <111>-orientated grains, which were strongly inclined to strain localization. Highly misoriented deformation/shear bands were massively produced within the <111> grains, providing abundant nucleation sites for static recrystallization and, hence, were favorable for microstructural refinement. Furthermore, the intrinsic causes for deformation nonuniformity were discussed in detail, as well as the competition between microstructural homogeneity and refinement.