The Electromagnetic Noise Level Influence on the Laser Micro-Perforation Process Specific to Automotive Components

Abstract

This article focuses on the influence of generated electromagnetic noise (energy) during the micro-perforation process. This study aims to investigate the critical parameters and effects of using laser technology in the processing of textile materials for airbags. Different levels of electromagnetic noise and material thicknesses were investigated to ensure the quality of manufactured parts and the best component performance. A factorial analysis (DOE) was developed to evaluate the influence of electromagnetic noise levels over pull test results and its effect on the micro-perforation process. The overall inferential analysis concludes a significant influence of the noise levels on micro-perforation processing. The detailed analysis suggests that 1.2 V is an optimal level of electromagnetic noise where the material maintains its mechanical properties in a more predictable and consistent manner. Additionally, the factorial design provides significant evidence for an interaction and main effects’ influences of analyzed factors. The obtained results in this study have demonstrated that monitoring and controlling the noise level have beneficial effects over the laser processing. This ensures that the safety aspect of the produced parts is entirely upheld and protected. Also, this research contributes to improving the manufacturing process and ensures that high-quality products are obtained, being suitable for use in sensitive applications such as automotive airbags.