Preparation of Polyethylene Clay Composites via Melt Intercalation Using Hydrophobic and Superhydrophobic Organoclays and Comparison of Their Textural, Mechanical and Thermal Properties

Abstract

Polymer clay nanocomposites, which can exhibit many superior properties compared to virgin polymers, have gained increasing interest and importance in recent years. This study aimed to prepare composites of two organoclays with unusual ratios and different degrees of lyophilicity with low-density polyethylene and compare their textural structures and thermal and mechanical properties with those of virgin polymer. For this purpose, firstly, organoclays, hydrophobic and superhydrophobic organoclays (OC and SOC), were prepared by solution intercalation method using cetyltrimethylammonium bromide with and without addition of a hydrocarbon substance. Then, using both organoclays, polyethylene organoclay composites were prepared and characterized using X-ray powder diffraction (XRD), high-resolution transmission electron microscopy (HRTEM) and Fourier transform infrared spectroscopy (FTIR) techniques. Additionally, tensile and hardness tests were performed to determine the mechanical properties of the composites, and differential scanning calorimetry (DSC) thermograms were taken to examine their thermal behavior. XRD patterns and HRTEM images of hydrophobic and superhydrophobic organoclays and the composites show that the characteristic smectite peak of the clay shifts to the left and expands, that is, the interlayer space widens and, in the composites, it deforms immediately at low clay ratios. HRTEM images of the composites prepared especially with low clay ratios indicate that a heterogeneous dispersion of clay platelets occurs, indicating that nanocomposite formation has been achieved. On the contrary, in the composites prepared with high clay ratios, this dispersion behavior partially turns into aggregation. In the composites prepared using up to 20% by weight of superhydrophobic organoclay, extremely stable and continuous improvements in all mechanical properties were observed compared to those of the composites prepared using hydrophobic organoclay. This indicates that by using superhydrophobic organoclay, a ductile nanocomposite of polyethylene containing inorganic components in much higher than usual proportions can be prepared.