Study on Fault Diagnosis of Single-Group Springs of Mining Vibrating Screen

Abstract

In the mining vibrating screen’s working process, the support spring often fails due to alternating loads and a poor working environment. The six-degrees-of-freedom simplified rigid body dynamic model is established to obtain the vibration response of the mining vibrating screen with a faulty single-group spring and is verified using the ABAQUS (2020) simulation in this paper. Unlike previous studies focusing on multiple-group spring failures or using lower-degree-of-freedom models, this study addresses the common single-group spring failure with the comprehensive model capturing complex spatial motion. This study also reveals that the vibration angle can be used to diagnose the failure location, while the vibration displacement can be used to evaluate the health state of single-group springs. Based on these rules, the novel method for locating a faulty spring group and new evaluation formulas for their health states are validated by the simulations. The results indicate that the failure location is accurately diagnosed, and the errors of the health state evaluation are minimal. The evaluated values are 66.12% and 85.56% when the health states of the spring groups at the feed side and the out-feed side are 65% and 85%, respectively. Therefore, this diagnostic model provides significant theoretical assistance for diagnosing single-group spring failure in the mining vibrating screen, enhancing maintenance strategies and operational reliability.