Energy Consumption Model for Drilling Processes Based on Cutting Force

Abstract

Accurate energy consumption modelling is critical for the improvement of energy efficiency in machining. Existing energy models of machining processes mainly focus on turning or milling, and there are few energy models for drilling. However, since drilling is often applied to roughing and semi-finishing, and the cutting parameters are large, the energy consumption is huge, and it is urgent to study the consumption of energy during the drilling process. In this paper, an energy consumption model for drilling processes was proposed. Idle power, cutting power, and auxiliary power were included in the proposed energy consumption model, using the cutting force to obtain the cutting power during drilling. Further, the relationship between cutting power and auxiliary power was analyzed. Cutting experiments were then carried out which confirmed the correctness of the proposed model. In addition, compared with several existing energy consumption models, the proposed model had better accuracy and applicability. It is expected that the proposed energy consumption model will have applications for the minimization of energy consumption and improvement of energy efficiency but not limited to only drilling energy consumption prediction.