Installation Design and Efficiency Evaluation of an EV Transform Powertrain and a 3.3 kW Multi-Charging System Driven by a 30 kW Permanent-Magnet Synchronous Motor

Abstract

This study focuses on the transformation of Jaguar XJ40 vehicles to electric power, with the main equipment being a permanent-magnet synchronous motor (PMSM), lithium iron phosphate (LFP) batteries, an on-board charger (OBC) system, and a battery management system (BMS). The process involves integrating the PMSM with the vehicle’s existing transmission system. This research compares the driving range of battery electric vehicles (BEVs) using different testing methods under the same conditions: simulation, dynamometer (dino), and actual on-road testing. Based on Raminthra’s public roads (RITA drive cycle), one drive cycle covers 7.64 km in 11.25 min. The simulation test by MATLAB/SIMULINK R2016a predicts a driving distance of up to 282.14 km. The dino test, using a chassis dynamometer to simulate driving conditions while the vehicle remains stationary, indicates a driving distance of 264.68 km. In contrast, actual on-road tests show a driving distance of 259.09 km, accounting for real-world driving conditions, including variations in speed, road types, weather, and traffic. The motor achieves 95% efficiency at 2400 rpm and 420 Nm torque. The simulated distance differs from the actual road distance by approximately 8.17%, suggesting reasonable accuracy of the model.