Investigation into Process Parameter Optimization of Selective Laser Melting for Producing AlSi12 Parts Using ANOVA

Abstract

In this study, AlSi12 alloy samples were produced via the selective laser melting (SLM) technique to produce high-density components with complex and customized parts for railway applications. Nonetheless, the production of dense samples necessitates the optimization of production process parameters. As a statistical design of the experimental method, response surface methodology was applied to optimize different combinations of SLM parameters. The outcomes were analyzed via analysis of variance (ANOVA) and signal-to-noise(S/N) ratios. The relationship between the hardness response to the process parameters (scanning speed and laser power) for determining the optimal processing conditions were examined. A hardness value of 133 HV was obtained. The process parameters were successfully optimized and the relationship between the parameters and the structures of the fabricated samples were reported.