Influence of Ion Nitriding on Microstructure and Properties of Haynes 282 Nickel Superalloy Specimens Produced Using DMLS Technique

Abstract

The paper investigates the influence of the ion-nitriding process on the microstructure, corrosion resistance, and tensile strength at elevated temperatures of Haynes 282 nickel superalloy specimens produced by the Direct Metal Laser Sintering (DMLS) technique. The study was performed for two conditions, i.e., as-built by DMLS method and as-built by DMLS method + covered by a layer containing CrN + Cr2N phases. An analysis of the surface morphology revealed that the ion-nitriding process significantly affects the physical and chemical phenomena occurring on the specimen’s surface. The XRD measurement of the specimens showed that preparing them with the DMLS method as well as following a nitriding process produced residual tensile stresses. Based on the measurement of the nanohardness distribution through the layer approximatively of 7 μm in width and the superalloys substrate, the results of the nanohardness showed the maximum values of 27 GPa and 13.5 GPa for the nitrided layer and the substrate, respectively. The surface protection from the nitrided layer proved a positive effect on the corrosion resistance of the DMLS specimens in the solution of 0.1 M Na2SO4 + 0.1 M NaCl at room temperature. The results of the tensile tests at 750 °C showed that the ion-nitriding process did not significantly affect the elevated-temperature tensile strength of the superalloy specimens produced with the DMLS technique.