Calculations on Enhancement of Polycrystalline Diamond Bits through Addition of Superhard Diamond-Reinforced Elements

Author:

Ratov Boranbay1ORCID,Rucki Miroslaw2ORCID,Fedorov Boris1ORCID,Hevorkian Edvin2ORCID,Siemiatkowski Zbigniew3ORCID,Muratova Samal4ORCID,Omirzakova Elmira1ORCID,Kuttybayev Aidar1ORCID,Mechnik Vladimir5,Bondarenko Nikolai5

Affiliation:

1. Institute of Geology, Oil and Mining, K. Satbayev Kazakh National Technical University, 22a Satpaev Str., Almaty 050013, Kazakhstan

2. Institute of Mechanical Science, Vilnius Gediminas Technical University, Saulėtekio al. 11, LT-10223 Vilnius, Lithuania

3. Faculty of Mechanical Engineering, Kazimierz Pulaski University of Technology and Humanities in Radom, Stasieckiego 54, 26-600 Radom, Poland

4. Institute of Oil, Mining, Geology, and IT, Caspian University, Dostyk 85A, Almaty 050000, Kazakhstan

5. V. Bakul Institute for Superhard Materials of the Nationa Academy of Sciences of Ukraine, Avtozavodska Str. 2, 04074 Kyiv, Ukraine

Abstract

The paper is dedicated to the enhancement of Polycrystalline Diamond Bits (PDC) designed for oil and gas industry. A novel diamond-reinforced composite was applied for cutting inserts, with the addition of 4 wt% chromium diboride to the WC-Co matrix. The addition of CrB2 ensured improvement of bending strength and fracture toughness by nearly 30% and 40%, respectively, and enhanced the diamond retention force. The efficiency of PDC bits was further improved by incorporating constructional features in both bottomhole and reaming parts. An analytical relationship between the feeding speed and geometrical parameters was found, including the wings and calibrating inserts numbers, as well as the rotational speed of the cutter. Under the conditions of rock fracture by reaming inserts, the approximate value of the required power was calculated.

Funder

Science Committee of the Ministry of Science and Higher Education of the Republic of Kazakhstan

Publisher

MDPI AG

Subject

Electrical and Electronic Engineering,Industrial and Manufacturing Engineering,Control and Optimization,Mechanical Engineering,Computer Science (miscellaneous),Control and Systems Engineering

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