Study of a Companion Trajectory Kinematics Analysis Method for the Five-Blade Rotor Swing Scraper Pump

Abstract

This paper proposes a five-blade rotor swing scraper pump (FRSSP) to overcome traditional volumetric pumps’ drawbacks, such as poor sealing performance, low volumetric efficiency, and complex structure. This pump employs a rotating cam-swing scraper mechanism to achieve fluid intake and discharge. The FRSSP is compact in structure, self-sealing, and highly efficient in volumetric utilization, offering promising applications. A companion trajectory kinematic analysis method of the FRSSP is proposed. The polar coordinate equation of the companion trajectory is derived from the profile equation of the five-blade rotor cam. Based on this trajectory, a kinematic model of the scraper pump is established, resulting in the kinematic equations for the swing angle of the scraper, the pressure angle of the scraper, the rotation angle of the rotor, the angular velocity of the scraper, and the angular acceleration of the scraper. The kinematics of the FRSSP were simulated and validated using ADAMS. Comparing the results of theoretical calculations and simulation reveals that the error in the scraper swing angle is 1.85%, the maximum error in the scraper angular velocity is 4.93%, and the maximum error in the scraper angular acceleration is 2.47%, confirming the accuracy of the kinematic analysis method. A sensitivity analysis was performed on the kinematic research method for companion trajectories. After modifying the dimensions of key components in the scraper pump, the discrepancies between theoretical calculations and simulation results were within 5%, confirming the accuracy and robustness of the method. Flow field simulation analysis and experimental tests on the scraper pump revealed that the deviation between the simulated and experimental outlet flow rates was less than 5%, validating the feasibility of the pump’s structural principles and the reliability of the simulations. Furthermore, these findings indirectly affirmed the correctness of the companion trajectory kinematic analysis method.