Improving the Early Age Strength of Eco-Efficient Mortar with Low Clinker Content Considering Binder Granulometry and Chemical Additives

Abstract

In this study, the impact of binder granulometry as well as chemical additives on the early strength and early age stiffness development of eco-efficient mortars with low clinker content and ternary blended cements with high contents of slag and limestone powder was investigated. With regard to granulometry, the particle size distribution of the slag was varied in two steps. In addition, admixtures based on nano-granular C-S-H seeds were used for the acceleration of the hydration reaction. Both the compressive strength at 1d and the in-situ ultrasound pulse velocity for the first 36 h were determined. The granulometric optimization of the slag leads to an improvement in compressive strength of up to 162% in the early phase of the first 24 h. In addition, C-S-H seeding enhanced the hydration reaction mortars as early as 6 h after water addition (at 20 °C). An increase in the dosage level of the C-S-H seeding admixture further resulted in a corresponding increase in early strength, particularly when the clinker content exceeds 30 wt% up to 103%. The proposed combined granulometric and admixture-based approach significantly improves the reaction of the binder in the early phase, so that the clinker factor can be significantly reduced while maintaining a comparable binder intensity.