Stamp-Charged Coke-Making Technology—An Empirical Model for Prediction of Coal Charge Density for Stamp Charging Coke Oven Batteries

Abstract

Coke-making technology utilises two systems for charging the coke oven chambers with coal—a stamp-charged system (stamp-charging) and a gravity charged system (top charging). The presented study examines the impact of selected coal properties on the effectivity of the stamping operation by measuring the bulk density of the obtained stamped coal cake. An empirical mathematical model was developed that allows the forecasting of the coal cake density based on the most frequently assessed coal parameters, such as volatile matter, ash, moisture and particle size parameters, as well as the stamping operation parameter—cumulative stamping energy. The obtained results showed that the density of the stamped coal cake increases with the increase in the stamping energy (53.3 kg/m3 increase, for increase in natural logarithm value of 1), RRSB specific coal particle diameter d′ (6.4 kg/m3 increase, for each 0.1 mm increase in d′), ash content (8.9 kg/m3 increase, for 1% point increase) and moisture content (4 kg/m3 increase, for 1% point increase), and decreases with the increase in volatile matter content (3.82 kg/m3 decrease, for 1% point increase).