Sheet Metal Design Approach for 3D Shaped Facade Elements with Integrated Solar Thermal Functionality

Author:

Scholz Peter1ORCID,Weise Dieter1ORCID,Schmidt Linda2,Dembski Martin2,Stahr Alexander2,Dix Martin1,Duminica Florin3,Le Craz Sebastien3,Koziorek Jiri4

Affiliation:

1. Department of Sheet Metal Forming, Fraunhofer Institute for Machine Tools and Forming Technology, 09126 Chemnitz, Germany

2. Hochschule für Technik, Wirtschaft und Kultur Leipzig HTWK, 04277 Leipzig, Germany

3. Department Advanced Surface and Smart Solutions, CRM Group, 4000 Liege, Belgium

4. Department of Cybernetics and Biomedical Engineering, VSB—Technical University of Ostrava, 70800 Ostrava, Czech Republic

Abstract

This paper provides an overview of the development of a 3D formed and metal-based facade element that combines a custom design and solar thermal functionality. To achieve this, a novel simplified solar thermal collector structure was developed using formed sheet metal half-shells with an integrated channel structure on the inside and a special absorber coating on the outside. The sheet metal half-shells were manufactured by highly innovative incremental sheet forming (ISF), which allows seamless integration into existing facades. As a part of this paper, the initial test results on thermal efficiency and the energy accumulation of the new collector type are presented.

Funder

Federal Ministry for Economic Affairs and Climate Action

Forschungsvereinigung Stahlanwendung e.V.

Publisher

MDPI AG

Reference18 articles.

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2. International Energy Agency (2022, November 29). Technology Roadmap—Energy Efficient Building Envelopes. Available online: https://www.iea.org/reports/technology-roadmap-energy-efficient-building-envelopes.

3. Rynska, E. (2022). Review of PV Solar Energy Development 2011–2021 in Central European Countries. Energies, 15.

4. Kaufmann, D. (2022, November 29). Multifunktionales energieeffizientes Dach- und Fassaden-Solarelement—DAFASOL: Teilvorhaben: Entwicklung des Bauelementes und Anpassung an Einsatzfälle im Stahlbau: Sachbericht: Laufzeit des Vorhabens: 01.12.2014–30.11.2017. Available online: https://www.tib.eu/de/suchen?tx_tibsearch_search%5Baction%5D=download&tx_tibsearch_search%5Bcontroller%5D=Download&tx_tibsearch_search%5Bdocid%5D=TIBKAT%3A1017755027&cHash=ef067e89bb2d1593251944ea0064ceb0#download-mark.

5. Munari-Probst, M., Roecker, C., and Schueler, A. (2005, January 6–12). Architectural integration of solar thermal collectors: Results of a European survey. Proceedings of the ISES 2005 Solar World Congress, Orlando, FL, USA.

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