Enhancing the Corrosion Resistance and Mechanical Properties of a High-Alloying Al-Zn-Mg-Cu-Zr Alloy by Ce Addition and Aging Treatment

Abstract

The corrosion resistance (exfoliation corrosion and inter-granular corrosion) and mechanical properties (strength and hardness) of a high-alloying Al-Zn-Mg-Cu-Zr alloy were improved by the synergistic effect of Ce addition and aging treatment. Ce addition promotes the morphology change of grain boundary precipitates from continuous form to discontinuous form at T6 temper. But the Cu content in grain boundary precipitates became much lower than that in Ce-free alloy, owing to a large amount of Cu being trapped in AlCuCe phase. Hence retrogression and re-aging (RRA) treatment were then adopted. The Cu content in grain boundary precipitates was improved, which can be attributed to the removal of Cu from solid solution during high temperature aging and its subsequent incorporation into grain boundary precipitates. In addition, the size and the distribution discontinuity of the grain boundary precipitates can be further increased and the main intra-grain phases of RRA alloy are still fine η′ phase similar to T6 temper. Therefore, the alloy at RRA temper obtains the optimal corrosion resistance without loss of high strength.