Mesoscale Models for Describing the Formation of Anisotropic Porosity and Strain-Stress Distributions during the Pressing Step in Electroceramics

Abstract

Porous ceramics are often produced by using pyrolisable additives to generate porosity during the sintering step. The examination of the experimental microstructures of the resulted porous ceramics revealed certain levels of anisotropy, even if the original soft additives used as pore forming agents were spherical. The paper shows that anisotropic porosity may result in ceramics when using equiaxed soft polymeric additives for generating porosity, due to the deformation of soft inclusions during the pressing step. It has been found, by means of analytical and numerical calculations, that uniaxial pressing of a mixture of solid particles with contrasting mechanical properties (hard/soft) generates modifications in the shape of the soft phase. As a result, anisotropic shape distribution of the soft inclusions in the green ceramic body and elongated porosity in the final ceramic product are obtained. The elongated pores are statistically oriented with the major axes perpendicular to the pressing direction and will generate anisotropy-related functional properties. Analytical calculations indicate the deformation of a single soft inclusion inside a continuum solid. Further, by finite element simulations performed in 2D planes along the transversal and radial directions of the pressing axis, a bimodal angular distribution of the long axes of the soft inclusions has been found.