Erosion–Corrosion Behavior of Friction Stud Welded Joints of X65 Pipelines in Simulated Seawater under Different Flow Rates

Abstract

In order to study the complex erosion–corrosion mechanism of friction stud welded joints in seawater, experiments were carried out in the mixed solution of 3 wt% sea sand and 3.5% NaCl at flow rates of 0 m/s, 0.2 m/s, 0.4 m/s, and 0.6 m/s. The effects of corrosion and erosion–corrosion at different flow rates on materials were compared. The corrosion resistance of X65 friction stud welded joint was studied by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP) curves. The corrosion morphology was observed by a scanning electron microscope (SEM), and the corrosion products were analyzed by energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The results showed that the corrosion current density decreased first and then increased with the increase in the simulated seawater flow rate, which indicated that the corrosion resistance of the friction stud welded joint increased first and then decreased. The corrosion products are FeOOH (α-FeOOH and γ-FeOOH), and Fe3O4. According to the experimental results, the erosion–corrosion mechanism of friction stud welded joints in seawater environment was predicted.