Study on the corrosion‐wear behavior of Ni67.57Cr15.59Fe2.83C0.6Si3.98B3.47O0.045Mo2.97Co2.94 nickel alloy coating prepared by high velocity oxygen fuel spraying

Author:

Ho Kuo‐Chang1,Sheu Hung‐Hua23,Chang Jun‐Kai4,Lin Hwai‐En5,Lee Ya‐Wei6,Hsiao Po‐Sen7,Lee Hung‐Bin7,Li Wen‐Ken1ORCID

Affiliation:

1. Department of Mechanical Engineering Chung Yuan University Taoyuan City Taiwan

2. Department of Chemical & Materials Engineering, Chung Cheng Institute of Technology National Defense University, Dasi Taoyuan City Taiwan

3. System Engineering and Technology Program National Yang Ming Chiao Tung University Hsin‐Chu Taiwan

4. Casting Technology Section, Metals Processing Research and Development Department Metal Industries Research and Development Center Kaohsiung Taiwan

5. Department of Mechanical Engineering, Institute of Mechatronic Engineering National Taipei University of Technology Taipei Taiwan

6. Department of Mechanical Engineering Lunghwa University of Science and Technology Taoyuan Taiwan

7. Department of Optoelectronics and Materials Technology, Center of Excellence for Ocean Engineering National Taiwan Ocean University Keelung Taiwan

Abstract

AbstractNi‐based alloy coatings are sprayed on 304 stainless steel substrates using a high velocity oxygen fuel spraying (HVOF) method. The corrosion‐wear behavior was analyzed using a “block on ring” corrosion‐wear system. This study mainly discusses the effect of different applied potentials on corrosion and wear interaction using scanning electron microscopy, transmission electron microscopy and X‐ray photoelectron spectroscopy (XPS). The results show that as the applied potential increases, the weight loss and corrosion current density of the nickel‐based alloy coating increase accordingly. Increasing the applied potential, the total loss of corrosion‐wear (Wtotal) of the coating increased significantly. Under high applied potential, the main factor for the serious damage is the interaction of corrosion and wear. In addition, the friction coefficient of the coating first increases and then decreases with increasing applied potential. The surface morphology of the passivation layer and the thickness of corrosion oxide can have an important influence on the corrosion‐wear process. Based on the XPS analysis results, the composition of the passive film formed on the surface of the coating in the process of corrosion‐wear includes NiO, Cr2O3, MoO2, and MoO42−.

Funder

Ministry of Science and Technology, Taiwan

Publisher

Wiley

Subject

Materials Chemistry,Metals and Alloys,Surfaces, Coatings and Films,Mechanical Engineering,Mechanics of Materials,Environmental Chemistry,Materials Chemistry,Metals and Alloys,Surfaces, Coatings and Films,Mechanical Engineering,Mechanics of Materials,Environmental Chemistry,Materials Chemistry,Metals and Alloys,Surfaces, Coatings and Films,Mechanical Engineering,Mechanics of Materials,Environmental Chemistry

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