Product Design Optimization Strategies for Metal Additive Manufacturing in Aerospace Applications

Author:

Vassallo Francesca1ORCID,Opran Constantin Georghe2,Lamanna Giuseppe1

Affiliation:

1. Department of Engineering Faculty of Industrial and Information Engineering University of Campania “Luigi Vanvitelli” via Roma 29 Aversa CE 81031 Italy

2. Department of Manufacturing Engineering Faculty of Industrial Engineering and Robotics Universitatea Națională de ştiință și Tehnologie POLITEHNICA Bucureşti Splaiul Independentei 313 Bucharest 060042 Romania

Abstract

AbstractNumerical techniques are developed to generate innovative lightweight designs, difficult to obtain with traditional product manufacturing technologies. The use of advanced engineering design software makes it possible to generate un‐conventional geometries, combining a standard density‐based topology optimization approach with lattice structure‐based methods. Deep knowledge of modeling aspects is required to improve the topology optimization processes currently performed in aerospace applications, as well as to achieve design solutions suitably prepared for additive manufacturing technologies. In the present work, algorithms based on solid isotropic material with penalization (SIMP) method are used to reduce the weight of parts by removing unnecessary material from the initial part design. Moreover, the integration of lattice structures in the topology optimization procedures allows for a further part weight reduction offering the possibility of exploiting the potentials of 3D printing in the fabrication of complex geometries.

Publisher

Wiley

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