Development of a method for recycling factory waste carbon fiber prepregs and increasing the added value of the collected material

Abstract

AbstractCarbon fiber reinforced plastics (CFRPs) are widely used in the aerospace, automotive, and construction industries. CFRP prepregs (intermediate products) are generally used in CFRP production, with a large number of prepreg cut‐offs being discarded during cutting processes. There is strong demand for a method for recycling carbon fiber prepreg cut‐offs. This paper proposes a method for recycling such material, which is characterized by low cost and high added value, in order to foster the development of a recycling‐oriented society. We prepare carbon tapes (CTs) by cutting discarded cut‐offs according to their size so as to maximize fiber length. Using a simple water CT dispersion method, we fabricate uniform CT sheets and mold a recycled CT‐reinforced composite (R‐CT‐RC). Sample prototyping and mechanical characteristic testing indicate that this R‐CT‐RC is characterized by low recycling cost and desirable mechanical properties. Recycled CT‐reinforced composite with thermoplastic (R‐CT‐RC/TP), which is prepared by adding thermoplastic resin between CTs, can be re‐molded and therefore readily re‐recycled.