A Joint Optimization Model of Production Scheduling and Maintenance Based on Data Driven for a Parallel-Series Production Line

Abstract

The maintenance of a production line is becoming more important with the development of demanding higher operational efficiency and safety in industrial system. However, a production line often operates under dynamically operational and environmental conditions and the production scheduling is also a very important factor for the maintenance of a production line. First, this paper proposes an integrated data-driven model that coordinates maintenance planning decisions with production scheduling decisions to solve the problem of scheduling and maintenance planning for a parallel-series production line. The degradation information is considered, and the total cost is to be minimized in the proposed model. Also, the total cost is related with production process and maintenance considering reliability of equipment. Then, in order to better describe the relationship between production and maintenance, the accumulative processing time of equipment is used as the input of its failure function. Also, an ability factor is developed to control its reduced level by adopting preventive maintenance. Finally, a case study is used to demonstrate the implementation and potential applications of the proposed model. The long-term wear test experiments are conducted at a research laboratory facility of Shanghai Pangyuan Machinery Co., Ltd. The result proves that the proposed method is feasible and efficient to solve the joint decision-making problem for a parallel-series production line with multivariety and small batch production. The proposed model in this paper is suitable for semiconductor manufacturing.