High-throughput injection molding of transparent fused silica glass

Author:

Mader Markus12ORCID,Schlatter Oliver3ORCID,Heck Barbara4ORCID,Warmbold Andreas2,Dorn Alex5,Zappe Hans5ORCID,Risch Patrick16ORCID,Helmer Dorothea1267,Kotz Frederik126ORCID,Rapp Bastian E.1267ORCID

Affiliation:

1. Laboratory of Process Engineering, NeptunLab, Department of Microsystems Engineering (IMTEK), Albert Ludwig University of Freiburg, 79110 Freiburg, Germany.

2. Freiburg Materials Research Center (FMF), Albert Ludwig University of Freiburg, 79104 Freiburg, Germany.

3. Injex AG, 8952 Schlieren, Switzerland.

4. Institute of Physics, Albert Ludwig University of Freiburg, 79104 Freiburg, Germany.

5. Gisela and Erwin Sick Chair of Micro-optics, Department of Microsystems Engineering (IMTEK), Albert Ludwig University of Freiburg, 79110 Freiburg, Germany.

6. Glassomer GmbH, 79110 Freiburg, Germany.

7. FIT Freiburg Center of Interactive Materials and Bioinspired Technologies, Albert Ludwig University of Freiburg, 79110 Freiburg, Germany.

Abstract

Shaping silica like a polymer Glass is tremendously useful, but it is energy intensive to make because of the high melting temperature and processing methods that require melts. Mader et al. circumvented the need for melting glass using a plastic silica nanocomposite for injection molding (see the Perspective by Dylla-Spears). The low-temperature injection molding can produce parts in as little as 5 seconds with high spatial resolution. The strategy provides a different and potentially less energy-intensive method for mass producing parts made of glass. Science , this issue p. 182 ; see also p. 126

Funder

Carl-Zeiss-Stiftung

H2020 European Research Council

Deutsche Forschungsgemeinschaft

Bundesministerium für Bildung und Forschung

Publisher

American Association for the Advancement of Science (AAAS)

Subject

Multidisciplinary

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