Silica Sol as a Nanoglue: Flexible Synthesis of Composite Aerogels

Author:

Morris Catherine A.1,Anderson Michele L.1,Stroud Rhonda M.2,Merzbacher Celia I.3,Rolison Debra R.1

Affiliation:

1. Surface Chemistry (Code 6170),

2. Surface Modification (Code 6370), and

3. Optical Techniques (Code 5670) Branches, Naval Research Laboratory (NRL), Washington, DC 20375, USA.

Abstract

Low-density nanoscale mesoporous composites may be readily synthesized by adding a colloidal or dispersed solid to an about-to-gel silica sol. The silica sol can “glue” a range of chemically and physically diverse particles into the three-dimensional silica network formed upon gelation. If the composite gel is supercritically dried so as to maintain the high porosity of the wet gel, a composite aerogel is formed in which the nanoscopic surface and bulk properties of each component are retained in the solid composite. The volume fraction of the second solid can be varied above or below a percolation threshold to tune the transport properties of the composite aerogel and thereby design nanoscale materials for chemical, electronic, and optical applications.

Publisher

American Association for the Advancement of Science (AAAS)

Subject

Multidisciplinary

Reference52 articles.

1. Anderson M. L., Morris C. A., Stroud R. M., Merzbacher C. I., Rolison D. R., Langmuir 15, 674 (1999).

2. Base- and acid-catalyzed gels were derived from published procedures (3) and are described in detail elsewhere (1). Particle suspensions (Au or Pt sol) were combined with an equal vol % of silica sol. The mixture was stirred for 1 min then poured into vials (subsequently sealed with Parafilm) where gelation occurs. For solid-silica composites the volume percent of the solid ranged from 1 to 90 vol %. When adding solid at <50 vol % the solid was added rapidly to the sol while stirring. After mixing for 15 s the dispersion was poured into small vials just before gelation. When adding solid at >50 vol % the sol was added to a vial containing the solid which was then sealed and shaken vigorously until gelation occurred in order to ensure homogenous dispersion of the solid in the gel. Stirring or shaking is preferred over ultrasonication because certain solids (carbons or polymers) will phase-separate during sonication. The gelation time is dependent on the type and amount of catalyst used and on the solid incorporated: typically for a 15-ml total volume of silica sol 0.7 ml of 30% NH 4 OH (base-catalyzed gels; gelation time of 1.5 min) or 0.07 g of HCl (acid-catalyzed gels; gelation time of 3 min) was used. To date the only solid we have found that affects the gelation time relative to neat silica sol is titania aerogel for which the gelation time decreases proportionately to the amount of solid added. The composite gels are aged for no longer than 10 to 20 min before washing steps are initiated.

3. Russo R., Hunt A. J., J. Non-Cryst. Solids 86, 219 (1986);

4. Ellerby L. M., et al., Science 225, 1113 (1992).

5. C. J. Brinker and G. W. Scherer Sol-Gel Science (Academic Press New York 1990).

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