A novel gearbox local fault feature extraction method based on quality coefficient and dictionary learning

Abstract

Abstract The performance of sparse decomposition is directly determined by the similarity between impact atoms and the actual fault impact waveform. The shift-invariant K-singular value decomposition (K-SVD) dictionary learning algorithm is capable of training impact patterns from vibration signals collected by sensors to construct impact atoms, thereby extracting fault impact components from the vibration signals. However, the impact pattern training using the shift-invariant K-SVD algorithm is influenced by the presence of harmonics and white noise in the gear transmission system vibration signals. To solve the above problems, a novel gearbox local fault feature extraction method based on the quality coefficient and dictionary learning is proposed in this paper. Firstly, the original signal is decomposed into a series of intrinsic mode functions (IMFs) by empirical mode decomposition. Then, a new quality coefficient is proposed by comprehensively considering the intensity of the impact, harmonics and noise components in each IMF, as well as the degree of correlation with the original signal. The IMF with the largest quality coefficient is used to train the impact pattern and solve the sparse coefficients. Finally, the orthogonal matching pursuit algorithm is adopted to solve the sparse coefficients, which are used to reconstruct the fault impact response signal from the dictionary. Simulation and experimental analysis demonstrate the superior performance of the proposed method compared to other state-of-the-art methods.